Description
Durable and Nearly Maintenance-Free Modular System Effectively Reduces Costs
The Mcelty® Gantry System is built on advanced control concepts, exceptional material quality, and precision design of all components, ensuring long-term reliability. Systems with shaft lengths exceeding 70,000 mm have been successfully implemented across various industries. Some of these systems operate in high-load environments under three-shift conditions, widely serving internationally renowned enterprises.
Key Features of the System
- Robust Steel Structure: All motion axes are made from high-strength steel, ensuring system stability and reliability.
- Hardened and Precision-Ground Rails: Running tracks are specially treated to ensure durability and smooth operation.
- Hardened Spur or Helical Gears: Gear design enhances the precision and lifespan of the transmission system.
- Maintenance-Free Guide Rails: Equipped with single rollers and flat tracks, reducing maintenance costs and downtime.
- Low Noise Operation: Maximum noise emission is limited to 75 dB (A), ideal for noise-sensitive work environments.
- Energy-Saving Functions: Reduces energy consumption, increasing cost efficiency.
- High-Level Safety Technology: Moving axes are equipped with safety technology rated up to Category 4, ensuring safety for both personnel and equipment.
- Multiple Size Options: Available in seven size specifications to meet the needs of various applications.
- Durable Overall Structure: Designed to withstand complex and high-intensity working conditions.
- Ease of Assembly and Maintenance: Modular design ensures quick installation and simple maintenance.
- Ideal for High-Difficulty Tasks: Especially suitable for complex requirements in machining part production.
System Extensions and Optional Features
- Workpiece Position Detection Cameras: Accurately identify the position of workpieces on transport devices, improving production precision.
- Data Matrix Reading/Writing Systems: Enable efficient management of workpiece identification.
- Workpiece Cleaning and Deburring Devices: Includes flushing systems, cleaning units, and inspection drawers.
- Flexible Workpiece Storage: Supports both palletized and non-palletized storage solutions.
- Oil Pan Flushing Functionality: Enhances equipment cleanliness and extends service life.
- Automatic Loading and Unloading System: Interfaces with machine tools to automate loading and unloading processes, reducing manual intervention.
- Warehouse Management and Process Control Systems: Integrated with BDE terminals to enhance digital management of production processes.
- CE Mark Certification: The entire system and processing equipment comply with CE standards, ensuring safety and regulatory compliance.
- Part Tracking and Condition Monitoring: Real-time monitoring of part conditions optimizes production efficiency.
- High Load Capacity: Internal fixtures support payloads exceeding 200 kg.
- Telescopic Lifting Axes: Lifting axis design includes maintenance protection features to enhance reliability.
- Temperature Compensation: Ensures stable operation in high or low-temperature environments.
- Safety Encoders on All Axes: Enables area management to separate personnel and machine operation zones securely.
The Mcelty® Gantry System is recognized for its modularity, flexibility, and high reliability, making it widely applicable in global industrial manufacturing fields. Its expandability and diverse options effectively meet specific customer requirements, improving production efficiency and reducing overall operational costs.
